This manual contains instructions for testing audi and volkswagen vehicles. We offer a resulting pdf file created in test scenario mode at the end of the. Thurston county transmission can provide the engineering expertise you need to make sure your jettas transmission works smoothlyin all honesty, this means it will work better than new. A common misconception is that because the operating principles of the 09d are the same as its fwd 09g relative, the same kits can be used to repair the valve body.
Notice the locations of the checkballs and relief valve, and pay attention to when to insert the main pressure regulator retainer pin. Valve body the clutches and brakes shifting components are controlled by the valve body by means of hydraulically operated valves socalled shift valves. Sins tf60sn 09g transmission solenoid kit fit 09g325039. Hydraulic pressure sender 1 for automatic gearbox g193 and. Sins tf60sn09g transmission solenoid kit fit 09g325039. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. C o p y i n g f o r p r i v a t e o r c o m m e r c i a l f p u r p o s e s, i n p a r t o r i n w h o le, i s n o t ip e r m. Owner manual 2000 ford focus, 2000 ford focus repair manual pdf, 2000 ford focu valve unlock valve. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the. To correctly identify this valve body, you must determine. Jan 26, 2015 a common misconception is that because the operating principles of the 09d are the same as its fwd 09g relative, the same kits can be used to repair the valve body. Sonnax adjusting clutch control valves on aisin fwd 6speeds.
Faulty 09g valve body transmission kicking and slipping. Valve body kits free delivery possible on eligible purchases. If the pressure rises normally but the transmission shifts into neutral, the sleeve is probably rotated in the case. The 09g09m 6speed automatic transmission is installed in the following. A dull bore is a sign of very light to no wear on a valve bore. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the remanufacturer and the end consumer. Please see photos to identify the plate code in right corner of valve body.
The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Sunbelt valve body builders is in a privileged position because of the new market segment emerging from the changes in the transmission industry. The values given are intended as a guideline only and refer to the software version valid at the time of. Removing and installing oil pan, oil filter, slide valve body and internal wiring loom. In the usa, they offered a 7 year, 100,000miles extended warranty on this component because it is liable to fail. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g. Also identify on back of valve body whether is has 4 holes or 6 holes. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. Aisin warner tf60sn valve body vw, audi, mini cooper. The tf60sn is also known as an 09g used in volkswagens and mini coopers, the tf80sc is used in volvo and gm in the united states and the tf81sc also known as af21. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. Our partners will collect data and use cookies for ad personalization and measurement.
The 09g 09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with u341e transmission valve body manual pdf. Our example was in the middle of the 5 steps figure 12. Fr, bellows globe valve, the valve book neles pdf, you best body. Durable machinery for quality valve body rebuilding manufactured in the uk by. Remanufactured 09g valve body for volkswagen and skoda. Atsg manual valve body control 5hp19 atsg tech guides this manual accompanies a dvd where various points regarding the valve body, principal of operation, updates and scanner diagnostics are covered the 2007 and later hyundai models and the 2006 and later kia models have hhonda 5speedonda 5speed microsoft. For maintenance and repair work, always refer to the current technical literature.
Just finished assembly of all the sub assemblies inside the barrel of. Fits nissan re4f04b valve body 20002006lifetime warranty updated, dyno tested. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. You will mustinclude too much info online in this document to speak what you really are trying to achieve in. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up.
Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. The 09g 09m 6speed automatic transmission is installed in the following. Only use lint free paper or cloth to protect and clean around the valve body or inside any part of the. Wire harness retaining brackets will vary from model to model. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. U341e transmission valve body manual pdf we have made it easy for you to find a pdf ebooks without any digging. It must be noted that the 09g and 09d are technically two different animals in. At this time we recommend to not utilize microsoft edge to view the transgo tech library.
Remove only the 12 valve body to case bolts that are identified in figure 59. Contacted vw australia re known 09g aisinwarner transmission valve body problem subject to class action in usa where and poor dealership service. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. You will mustinclude too much info online in this document to speak what you really are trying to achieve in yourreader. Introduction 1st printing audi, jetta, passat, march, 2010. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear.
Awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. It would appear from what i read in most places, people got to it partially through the side and by pulling the transmission backwards after releasing one of the mounts im stubborn, and besides, that sounded like way too much work. This will resolve your flare concern if you do not have any other problems. Part 3 you noticing, so pay close attention to where they belong. Pdf files may be displayed with missing layered items such as photos, certain types of text blocks etc. Zf suggests this be replaced on every valve body rr. Remove the wire harness retaining brackets, as shown in figure 60. Vw 09g transmission valve body repair this manual contains the procedures necessary to diagnose, rebuild andor repair the 09g 09m transaxle and is intended for automotive technicians that are familiar with the operation of automatic transmissions. Even if no valve body kit is installed on a unit like this, is still a. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports. It must be noted that the 09g and 09d are technically two different animals in this capacity and most of their parts cannot interchange. This manual covers these differences so that this mistake will not happen to you. Spring installs into the case, followed by the thermal. Automatic transmission basics linnbenton community college.
Volkswagen transmission repair, rebuild or replacement 09g. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit j217. Mobi automatic transmission valve body repair ledgum. Mar 05, 2019 awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes.
Vw 09g transmission valve body repair this manual contains the procedures necessary to diagnose, rebuild andor repair the 09g09m transaxle and is intended for automotive technicians that are familiar with the operation of automatic transmissions. A shiny bore that may also have a ridge is a sign of a worn valve bore. Both have washed their hands of the problem and costs. Atsg technical service guides and repair manuals provide a range of new information for todays modern transmissions. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. Volkswagenaudi vehicle communication software manual snapon. Libros similares valve body 09g valve body pdf 09g valve body 4r70 valve body kia sportage jf506e valve body repair pcv valve valve unlock valve hydraulics vickers cvu pdf apriete tapa clio 1. If you go to your applications within windows 10, internet explorer 11 is still available to utilize. Valve body retaining bolts may vary in length from model to model. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. Accurate valve body identification is crucial as the styles do not interchange. Automatic transmission basics linnbenton community.
The tcm820 also has many new features including improved wiring connectors and easy setup buttons. Repair manuals part number transmission 73640 aw tr60sn 09d 73266 chrysler 62te technicians diagnostic guides part number transmission 73605 aw tf60sn 09g 09m 73660 aw u660e 73645 getrag 6dct450470 dct. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. The solenoid that regulates that clutch to apply is the n282 solenoid. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. The overall seal heights on these vary depending on application. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. To get started finding u341e transmission valve body manual. Solenoids are individually cleaned, inspected, calibrated, and tested. On obdii vehicles with electronic throttle bodies, the most common use for the basic.
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